Shandong Zhucheng JOOYAN retort machine

Shandong Zhucheng JOOYAN retort machine

The retort machine is also called a sterilization kettle. The retort machine is a device for killing bacteria. Usually, high temperature and high pressure are used to promote bacterial protein denaturation, destroying its cell wall structure and causing its vitality.

retort machine use

retort machine use

China's traditional high-temperature sterilization generally uses water bath sterilization and steam sterilization. We often say that water killing and steam killing are two sterilization methods. In the 1990s, in order to meet the special product production requirements such as flexible packaging, we began to introduce double from Japan. In the new century, European countries such as Spain, Germany, France and other European countries have launched a spray-type sterilizer with heat exchanger to achieve high temperature and energy saving, short-term high efficiency, in order to save energy and water resources. Save water and other purposes.

retort machine billboard

retort machine billboard

The main production industry belt of China's retort machine is Shandong Zhucheng, Zhucheng Zhongyuan Machinery Co., Ltd. is the backbone enterprise of Zhucheng retort machine industry. Zhucheng Zhongyuan Machinery Co., Ltd. is a professional operator integrating design, development, manufacturing, marketing and service of food sterilization equipment products. It has formed a collection of raw material supply, product development, process design, finished product inspection, production and operation, storage and transportation. , a comprehensive company operating system that integrates technical services. Founded in 2001, the company has a registered capital of 10 million yuan, has passed ISO9001:2008 quality system certification, and has the national pressure vessel manufacturing qualification (certificate number: TS22372142019), with self-support import and export rights. The company has more than 100 employees, 37 middle and senior technical management personnel, covers an area of more than 20 acres, and the production workshop covers an area of over 8,000 square meters.

Mainly engaged in the production of food retort machines, sandwich pots, cooking pots, woks and air showers and other food machinery. The company has an advanced machining center, a fully automatic welding center and a full set of inspection equipment.

ajooyan sterilizer finished product library

ajooyan sterilizer finished product library

The main products are: double-layer water bath type retort machine, top spray side spray type retort machine, rotary type retort machine, double-door retort machine, and various types of products such as tilting, fixed vertical, stirring type sandwich cooking pot, etc. retort machine classification

Separated from the structure of the tank

1, single tank retort machine

Horizontal retort machine

Horizontal retort machine

2, double-layer retort machine

Double-layer water bath retort machine

Double-layer water bath retort machine

3, double pot parallel retort machine

Double pot parallel retort machine

Double pot parallel retort machine

4, three pot parallel sterilizer

Multi-pot parallel sterilizer

Multi-pot parallel sterilizer

5, vertical retort machine

Vertical retort machine

Vertical retort machine

6, electric steam dual-use retort machine

Electric steam dual purpose retort machine

Electric steam dual purpose retort machine

7, rotary sterilizer

Rotary sterilizer

Rotary sterilizer

There are three types from the pot material:

1, all stainless steel

Hazelnut cooking pot

Hazelnut cooking pot

2, semi-steel

3, carbon steel

Chemical kettle

retort machine purchase principle:

1. Mainly choose from temperature control accuracy and heat distribution uniformity. If the product requires strict temperature, especially for export products, because the heat distribution is very uniform, computer automatic retort machine should be selected as much as possible. The temperature control and pressure control of the computer semi-automatic retort machine are the same as the computer automatic, but the price is 1/3 of the computer automatic. Generally, an electric semi-automatic retort machine can be selected. The manual retort machine is difficult to sterilize, and the temperature control and pressure control are all done manually. The appearance of the food is difficult to grasp, and the can (bag) and the crushing rate are high.

2. If the product is air-containing packaging or the product appearance requirements are more stringent, you should choose a computer-automatic or computerized half-acting retort machine.

3, if the product is a glass bottle or tinplate, because the temperature rise and temperature reduction requirements are required to control, so try not to choose a double-layer retort machine.

4. If you consider energy saving, you can choose double-layer retort machine, which is characterized in that the upper tank is a hot water tank, the lower tank is a treatment tank, and the hot water of the upper tank is reused, which can save a lot of steam, and is suitable for daily output exceeding 10 tons. Food production enterprise.

5. If the output is small or there is no boiler, you can consider using the electric steam dual-purpose retort machine. The principle is that the steam is generated by electric heating of the lower tank and the upper tank is sterilized.

6. If the product has a high viscosity and the product needs to be rotated during the sterilization process, you should choose a rotary retort machine.

 

 Advantages of ajooyan Sterilizer:

Fully automatic PLC control. In the control concept, we do not simply use PID control, but according to the specificity of the temperature and pressure control of the sterilization process, different control concepts are applied in different sterilization processes, eliminating the overshoot of the temperature at the beginning of the constant temperature. The temperature inside the tank is controlled at +0.2 °C, and the multi-stage temperature control can guarantee the temperature rise, constant temperature and cooling temperature segmentation control and add a powerful delay function;

High fidelity pressure simulation curve control. It ensures the pressure control of the sterilization process of all products. The timeliness and accuracy of the pressure control eliminates any additional pressure and back pressure process before sterilization and temperature reduction, ensuring the sterilization of special products sensitive to pressure.

The multi-sterilization process stores memory. A sterilizer can store multiple sterilization formulas, and can also easily input new sterilization formulas on site, suitable for one-pot production of a variety of products.

Operational visibility is strong. The powerful display function of the display allows the operator to master the entire sterilization process in a timely manner. The perfect human-machine dialogue function allows the operator to easily complete the operation.

Real-time remote control. Sterilization temperature recording system technology, the control system is connected with the computer through RS485 communication, the system can display the whole sterilization control process in real time, and the temperature and pressure curve of the sterilization process can be automatically stored in the computer, which can be accessed by the user at any time. Print at any time for factory remote control and remote data management.

Original emergency water stop gas blackout safety control system. The unique water stop and power outage safety control system ensures manual operation when an emergency occurs. In the daily operation, there is a setting to prevent accidental opening, which ensures the normal operation of the equipment and ensures the personal safety of the operator.